Contractors Embrace Growing Ductless Market

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 Outer Banks Heating and Cooling just wrapped up one ductless install, is working on two additional installations, and will begin work on yet another mini-split work order very soon. The Kill Devil Hills, N.C.-based HVACR contractor has plenty of experience installing and servicing the units, and predicts a fuller agenda moving forward.

 

“With ductless equipment, we are able to do jobs that cannot otherwise be done,” said Brian McDonald, general manager. “We find the equipment to be beneficial both for the customer and for us, especially in areas either inaccessible by ductwork or for additions too small for a 1.5-ton system.”

 

Although growing in popularity, ductless installs aren’t something all contractors consider.

Boasting great success, McDonald believes that just about every contractor could benefit by offering ductless equipment.

 

 “These units are no more difficult to deal with than any other equipment available,” he explained. “We just finished a two-story oceanfront addition on an existing house using two ducted fan coils on a single-inverter drive, mini-split outdoor unit. It was the least obtrusive way to do the job and we had multiple small rooms on each level of the addition.”

 

Mutually Beneficial

Rich Dykstra Jr., comfort specialist at D.M. Dykstra and Co., Midlothian, Ill., agrees and pointed out that the general public is beginning to recognize ductless equipment.

 

“I feel that the general awareness of ductless systems has increased significantly in the U.S. over the past decade,” said the Illinois contractor. “This is making it easier to transition customer conversations from traditional forced-air systems over to ductless when the situation warrants it.”

 

D.M. Dykstra and Co., with locations in Crestwood, Naperville, and Lombard, Ill., has worked with ductless equipment for more than 20 years. The ductless sector of the business accounts for 2-4 percent of total business.

 

“Offering ductless equipment has allowed us to edge out the competition that is not willing to offer the product line,” said Dykstra. “I don’t know if it is out of fear of pricing or just plain lack of knowledge about the product, but our margins on ductless installs have always come in slightly above average with less overhead.”

 

Commercial Applications

Ductless equipment demand spans the residential and commercial HVACR markets.

“It’s not a cure-all,” cautioned Greg Crumpton, president and founder, AirTight, Charlotte, N.C. “We have been installing these systems for the past 10 years, mainly in small data closets. Now, it is becoming more common to install them for comfort cooling as well.”

 

Accounting for 5 percent of his business and growing, Crumpton describes ductless equipment as another tool in his company’s bag of problem-solving options. AirTight promotes the equipment to customers citing its ease of installation and reduced space requirements. The company has installed a ductless unit at its Experience Center — a place where customers can visit and learn about different mission-critical infrastructure, HVACR solutions, and facility items.

 

“Space usage is important to many of our commercial customers and installing these units over the door, which is usually unused space, has brought us success,” explained Crumpton. “Once a customer sees the unit they become interested, and as long as it is the right application, we will install it.”

 

The definitive future of the commercial ductless market is not something that can be easily predicted. However, based on trends and personal experience, Crumpton foresees an uptick in ductless requests and installations now and in the near future.

 

“We will likely continue to see more and more of the equipment, especially the VRF [variable-refrigerant flow] systems,” he said. “They make good sense, even more so in retrofitted environmental or historical buildings where space conditions are sensitive, but room and access are at a premium.”

 

Mechanical Service Inc., Orlando, Fla., has two decades of experience with ductless equipment and Dennis Purvis, service and accounts manager, is expecting ductless specifications to increase too.

 

“Systems with multiple air handlers running off a single condenser will be increasing,” he said. “Right now, ductless is only about 3 percent of our business. We don’t see them very often, but they are a great fit for some applications.”

 

Finding a Niche

The versatility of ductless equipment makes it suitable for multiple applications. Some contractors, like Royal Air Systems Inc. in North Reading, Mass., have found ductless growth in a niche application. For Royal Air, that niche is sun porch additions. Overall ductless installs account for 15 percent of the company’s business, and the popularity of sun porch additions has largely contributed to that percentage.

 

Ups and Downs

One of the more popular upsides is the convenience and quiet operation of the system. Not having to deal with ductwork may help reduce the labor and overall costs.

 

McDonald pointed out that while the installation process may be a cinch, service and maintenance can provide a formidable challenge.

 

“A complex problem on a ductless unit could be difficult to deal with,” he explained. “However, most of the major manufacturers offer good service help lines to answer questions. Between that and our training, we are able to handle repairs.”

 

The more training they attend, the less likely they are to encounter issues in the field.

 

“Continual training from manufacturers and local suppliers is a must for ductless installers, service technicians, and salespeople,” said Dykstra. “Product choices are very broad and knowledge makes the process of selling, installing, and maintaining much more efficient for the customer and the contractor.”

 

Future of Ductless

Many contractors agree that ductless equipment is bound to increase in popularity. Those that are installing mini-splits are utilizing the option as a way to boost their bottom lines and provide the customer with yet another comfort solution.

 

“Any time you can have multiple offerings it is a benefit to the customer, the company, and the bottom line,” said Will Winchester, service manager for Poudre Valley Air in Fort Collins, Colo. “The major manufacturers are continually improving and developing new things to fit more applications and ductless equipment is becoming more commonplace. I definitely see this market increasing in years to come.”

 

Publication date: 4/29/2013 

By Angela D. Harris, for the NEWS Online

 

 

Table of Contents

Full History

1937
general-filters-timeline-1937

Founded in Detroit

General is founded by Art and Grace Redner in Detroit, Michigan, marking the beginning of a family legacy.
1939
general-filters-timeline-1939

Supporting the War Effort

General begins manufacturing filters for bomber ground support equipment during World War II.
1943

Expanding Operations

General moves to a new Detroit location at Schoolcraft and Grand River.
1946
general-filters-timeline-1946

New Detroit Home

General relocates to 12890 Westwood Avenue in Detroit, strengthening operations in Michigan.
1948

Growth into Canada

Canadian General Filters Ltd. is founded, extending reach to North America.
1953

Relocation to Novi, Michigan

General Filters moved to its current location in Novi, Michigan, marking a major milestone in its evolution as a manufacturing company.
1958
general-filters-timeline-1958

Model 250 Humidifier Introduced

The Model 250 set a new standard for whole-home comfort, helping families maintain healthy humidity and improve indoor air quality.
1962
general-filters-timeline-1962

New Oil Filters Introduced

1969
general-filters-timeline-1969

Model 1040 Humidifier Debuts

General Filters introduced the Model 1040 humidifier, a breakthrough product that helped define whole-house humidification.
1983
general-filters-timeline-1983

AC 1 Air Cleaner Introduced

General Filters introduced the Model 1040 humidifier, a breakthrough product that helped define whole-house humidification.
1997
general-filters-timeline-1997

Steam Humidifiers Introduced

The GeneralAire Model 5500 provides clean, sterile moisture with a furnace-independent design, disposable cylinder, digital diagnostics, and included humidistat.
2006
general-filters-timeline-2006

Gar-Ber® Acquisition

Gar-Ber Spin-On residential fuel oil filters were acquired by General Filters and continue to be manufactured to the same trusted specifications.
2006
general-filters-timeline-2006-elite

Elite Humidifiers Introduced

2009
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Advanced TERSus Technology Introduced

2014
general-filters-timeline-2014

Dehumidification Expansion

The acquisition of Air & Energy Products expanded the company’s whole-house dehumidifier offerings.
2018
general-filters-timeline-2018

Advanced Air Solutions

Wi-Fi-enabled dehumidifiers were introduced under the GeneralAire® brand, and Second Wind™ Air Purifiers were acquired to expand UV air purification solutions.
2018
general-filters-timeline-2018-touch-screen

Touch Screen & Wi-Fi Control

GeneralAire DH75 and DH100 whole-house dehumidifiers (75-100 pints/day) feature LCD touch screens and Wi-Fi capability via the GeneralAire App for remote monitoring.
2019
general-filters-timeline-2019

Touch Screen & Wi-Fi Control

GeneralAire DH75 and DH100 whole-house dehumidifiers (75-100 pints/day) feature LCD touch screens and Wi-Fi capability via the GeneralAire App for remote monitoring.
2020
general-filters-timeline-2020

Model 5500 Steam Humidifier Introduced

2020
general-filters-timeline-2020-brand-refresh

Brand Logo Refresh

New GeneralAire®, General Filters, and Canadian General Filters Brand Logos Introduced
2020
general-filters-timeline-2020-vapor-pad

Model 3200 Evaporative Humidifier Introduced

2020
general-filters-timeline-2020-model-4200

Model 4200 Evaporative Humidifier Introduced

2020
general-filters-timeline-2021

Industry Standard Vapor Pad Lineup Introduced

2021
general-filters-timeline-2021-bio-gasket

BioGaskets Included in All Gar-Ber Oil Products

2021
general-filters-timeline-2021-merv

Introduced MERV 13 Filters

2023
general-filters-timeline-2023

Model 4400A Fan-Assist Evaporative Humidifier Introduced